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Homepage > Products > Oil Bottling > Monoblocks RTCE 1000
Oil Bottling
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Capping
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MONOBLOCK RTCE 1000 - OIL
THE RTCE1000 SERIES MONOBLOCKS ARE SUITABLE FOR:
1. OIL BOTTLES TO BE CLOSED WITH SCREWCAPS
2. OIL BOTTLES TO BE CLOSED WITH "T" CORK STOPPERS
3. OIL BOTTLES TO BE CLOSED WITH BOTH "T" CORK STOPPERS OR SCREWCAPS.
RINSE:   FILL: ✓ CLOSE: ✓ CAPSULE: ✓ LABEL: ✓
MONOBLOCK RTCE1000 - "T" CORK STOPPERS
GENERAL  

Bottling and labeling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems.

   
DIMENSIONS  
Length Width Heigth Weigth 2550 950
2300 1000
mm
mm
mm
Kg
 
   
PRODUCTIVITY

 

Standard productivity is up to 1500 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are transferred onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line. All functions are independent.

MAIN COMPONENTS

FILLER  

Automatic rotary high vacuum filler built with AISI-304 stainless steel. Includes: nine filler nozzles with mechanical filling level adjustment and nine plates mounted on pneumatic pistons, two star wheels and counter star wheel suitable for cylindrical or square type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel.

   
"T" CORKER

 

Automatic single-head corker turret built with AISI-304 stainless steel. Includes: automatic loading star wheel suitable for cylindrical or square type bottles, rapid extraction cork compression group, hopper and cork loader. Suitable for natural or silicone cork stoppers and bottles dia.55mm up to 110mm - h.150/350mm.

   
CAPSULER

 

Predisposed structural column ready for mounting a capsuler group, either for heat-shrink capsules or aluminum poly-laminated capsules.

   
LABELER  

One or two in-line automatic labeling stations, for application of self-adhesive labels on cylindrical and square bottles. Also suitable for applying front and back labels from a single roll and complete with pneumatic bottle lock unit.

     
CONVEYOR-BELT WITH
END STORAGE
 

Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics, and static or dynamic finished bottles end storage.

     
THE FUNCTION OF EACH COMPONENT CAN BE ENABLED OR DISABLED ACCORDING TO INDIVIDUAL REQUIREMENTS
MONOBLOCK RTCE1000 - SCREWCAP
GENERAL  

Bottling and labeling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems.

   
DIMENSIONS  
Length Width Heigth Weigth 2550 950
2300 1000
mm
mm
mm
Kg
 
   
PRODUCTIVITY

 

Standard productivity is up to 1500 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are transferred automatically onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line. All functions are independent.

MAIN COMPONENTS
FILLER  

Automatic rotary high vacuum filler built with AISI-304 stainless steel. Includes: nine filler nozzles with mechanical filling level adjustment and nine plates mounted on pneumatic pistons, two star wheels and counter star wheel suitable for cylindrical or square type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel.

   
SCREW-CAPPER  

Automatic single-head screw capper turret built with AISI-304 stainless steel. Includes: automatic loading star wheel suitable for cylindrical or square type bottles, automatic electro-magnetic vibration caps feeder, chute with direct positioning device and capping head.

   
CAPSULER  

Predisposed structural column ready for mounting a capsuler group, either for heat-shrink plastic capsules or aluminum poly-laminated capsules.

     
LABELER  

One or two in-line automatic labeling stations, for application of self-adhesive labels on cylindrical and square bottles. Also suitable for applying front and back labels from a single roll and complete with pneumatic bottle lock unit.

   
CONVEYOR-BELT WITH
END STORAGE

 

Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics, and static or dynamic finished bottles end storage.

   
THE FUNCTION OF EACH COMPONENT CAN BE ENABLED OR DISABLED ACCORDING TO INDIVIDUAL REQUIREMENTS
MONOBLOCK RTCE1000 - DOUBLE CORK STOPPER/SCREWCAP
GENERAL  

Bottling and labeling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems.

   
DIMENSIONS  
Length Width Heigth Weigth 2550 950
2300 1500
mm
mm
mm
Kg
 
   
PRODUCTIVITY  

Standard productivity is up to 1500 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are manually placed onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line. All functions are independent.

MAIN COMPONENTS

FILLER 

 

Automatic rotary high vacuum filler built with AISI-304 stainless steel. Includes: nine filler nozzles with mechanical filling level adjustment and nine pneumatic pistons, mounting centering plates suitable for cylindrical or square type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel.

   
"T" CORKER  

Automatic single-head corker turret built with AISI-304 stainless steel. Includes: shared automatic loading star wheel suitable for Bordeaux bottles, rapid extraction cork compression group, hopper and cork loader. Suitable for natural or silicone cork stoppers and bottles dia.55mm up to 110mm - h.150/350mm.

   
SCREW-CAPPER  

Automatic single-head screw capper turret built with AISI-304 stainless steel. Includes: shared automatic loading star wheel suitable for cylindrical bottles, automatic electro-magnetic vibration caps feeder, chute with direct positioning device and capping head.

   
CAPSULER  

Predisposed structural column ready for mounting a capsuler group, either for heat-shrink plastic capsules or aluminum poly-laminated capsules.

   
LABELER  

One or two in-line automatic labeling stations, for application of self-adhesive labels on round and conical bottles. Also suitable for applying front and back labels from a single roll and complete with pneumatic bottle lock unit.

     
CONVEYOR-BELT WITH
END STORAGE
 

Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics, and static or dynamic finished bottles end storage.

   
THE FUNCTION OF EACH COMPONENT CAN BE ENABLED OR DISABLED ACCORDING TO INDIVIDUAL REQUIREMENTS
OPTIONAL
SPARE FILLER TANK 9 NOZZLES  

Optional rotary high vacuum filler tank, complete with 9 standard nozzles and rotary base coupling system.

   
NITROGEN INJECTION FILLER TANK  

Nitrogen (or other suitable gas) injection system in filler tank, to avoid any contact between air and product. Complete with gas pressure control valve and air exhaust valve.

   
DEPRESSION VACUUM TANK ON SKID  

Depression system on skid including vacuum pump. Required for high density liquids.

   
AIR SPARGING WITH GAS INJECTION BEFORE FILLING  

Nitrogen (or other suitable gas) injection applied  before the bottle is presented under the filling turret. The adjustable device includes a fixed nozzle for nitrogen injection, a gas pressure control valve and a gas pressure control gauge.

   
SPECIAL BOTTLE FORMAT STAR WHEELS 9 NOZZLE FILLER  

Kit includes one star wheel and one counter star wheel, in high mechanical-resistance plastics, to load/unload the capping turret with bottles of a different format from the one provided in the basic configuration monoblock (1 kit for each bottle format required).

     
SPECIAL BOTTLE FORMAT STAR WHEEL CAPPING TURRET  

Kit includes one star wheel and one counter star wheel, in high mechanical-resistance plastics, to load/unload the capping turret with bottles of a different format from the one provided in the basic configuration monoblock (1 kit for each bottle format required).

     
VACUUM
PUMP
 

Air pressure accumulator to create a vacuum in the product-full bottle, immediately before cork insertion. The single centering device includes a close circuit depression system complete with pre-chamber and 12,0mc/h pump with motor CE certified.

     
NITROGEN INJECTION AT CORKER TURRET  

Nitrogen injection applied to the product-full bottle, immediately before cork insertion. The single centering device includes a nitrogen injection system on the automatic corker, a gas pressure control valve and a gas pressure control gauge.

     
NITROGEN INJECTION BEFORE CAPPING UNIT  

Nitrogen (or other suitable gas) injection applied to the product-full bottle, before the bottle is presented under the turret for cap insertion. The adjustable device includes a fixed nozzle for nitrogen injection, a gas pressure control valve and a gas pressure control gauge. Suitable for any single head capping format (excluding cork) and any double head capping format (including cork).

     
AIR BLOW  

Kit includes pneumatic device to blow air into the corker compression jaws group, to eliminate residual powder remains from the corks.

     
CORK/CAP PRESENCE SIGNALING PHOTOCELL  

Photocell bridge to detect if there is a cork in the bottle, located before the capsule loader. It automatically signals an emergency should a bottle not be corked and prevents the CAPSULE LOADING as well as the LABELS APPLICATION.

     
CAPSULER-GROUP WITH
THERMAL HEAD
 

Ascent-descent automatic motor system, with independent ascent-descent speed adjustment. Thermal head driven by independent motor with adjustable rolling speed, suitable for aluminum poly-laminated capsules. Capsule loader with air-blowing loading system, complete with rotating pneumatic automatic capsule loader head and capsule chute with photocell signaling when no capsules are left in the chute.

     
CAPSULER-GROUP WITH
CAPSULE ROLLER
 

Ascent-descent automatic motor system, with independent ascent-descent speed adjustment. Eight heads capsule-roller unit driven by independent motor with adjustable rolling speed, suitable for aluminum poly-laminated capsules. Capsule loader with air-blowing loading system, complete with rotating pneumatic automatic capsule loader head and capsule chute with photocell signaling when no capsules are left in the chute.

     
AUTOMATIC CAPSULE STORAGE TRAY  

Long autonomy of operation capsule storage tray, including automatic pneumatic capsules loading in the chute, suitable for both thermal head and capsule roller.

     
LABELING STATION NO.2 AND 3  

Complete in-line second and third automatic labeling stations, in addition to existing labeling station N.1. For application of self-adhesive labels and medals on cylindrical or square bottles, it has a separate motor and independent adjustments.

     
BACK LABELS IN SECOND PASSAGE  

Installation of photocell system to detect the presence of the existing label and syncronize further label application.

     
CONICAL BOTTLES  

Installation of adjustable bottle lock unit to label Conical bottles.

     
NECK STICKER LABELING STATION  

Complete in-line independent automatic labeling station, in addition to existing labeling station N.1 (and N.2 or 3 if applicable). For application of self-adhesive neck sticker labels on round bottles, it has a separate motor and independent adjustments.

     
STAMPING UNIT SELF INKING  

Unit to fit onto labeling station N.1, to print lot numbers and/or expiry date on the labels. It features a pneumatic self-inking stamping head with quick drying ink. Includes two separate characters sets of different dimensions and an ink bottle.

     
STAMPING UNIT THERMAL TRANSFER  

Unit to fit onto labeling station N.1, to print vintage year and/or lot numbers and/or expiry date on the labels. It features an electric stamping head with thermal transfer system. Includes two separate characters sets of different dimensions and a thermal transfer film.

     
DYNAMIC END STORAGE  

End storage dynamic device, synchronized with the main conveyor belt, built in AISI-304 stainless steel with oversize belt in high mechanical resistance plastics. It features a system that detects when the end storage is full of bottles, automatically stopping the production cycle to allow even a SOLE OPERATOR to empty the storage, then resumes automatically the working cycle.

     
MONOCHROMATIC TOUCH SCREEN  

Installation of a monochromatic liquid crystal touch screen control keypad, instead of standard keypad provided with basic monoblock.

     
FULL COLOR TOUCH SCREEN  

Installation of a full color liquid crystal touch screen control keypad, instead of standard keypad provided with basic monoblock.

     
MODEM AND MONO TOUCHSCREEN  

Installation of modem inside electrical board and PLC for remote communication tele-assistance. Includes monochromatic touch screen control keypad.

     
MONO-PHASE  

Adjustment for installation of single-phase electrical board instead of standard three-phase board provided in the basic configuration monoblock.

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