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Homepage > Products > RT - RTCE Multifunctional Monoblocks > Monoblocks RT1000S
RT - RTCE Multifunctional Monoblocks
Multifunctional monoblocks
Monoblock RT1000S
Monoblock RT1000A
Monoblock RTCE601
Monoblock RTCE670 A
Monoblock RTCE 1000
MONOBLOCK RT1000S
THE RT1000S SERIES MONOBLOCKS ARE SUITABLE FOR:
1. WINE BOTTLES TO BE CLOSED WITH CORKS.
2. WINE BOTTLES TO BE CLOSED WITH SCREWCAPS.
3. WINE BOTTLES TO BE CLOSED WITH BOTH CORKS OR SCREWCAPS.
4. ANY BOTTLE TO BE CLOSED WITH CROWN CAPS.
RINSE:   FILL: ✓ CLOSE: ✓ CAPSULE: LABEL:
MONOBLOCK RT1000S - CORK
GENERAL  

Bottling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems.

   
DIMENSIONS  
Length Width Heigth Weigth 1500 950
2300 400
mm
mm
mm
Kg
 
   
PRODUCTIVITY

 

Standard productivity is up to 600 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are manually placed onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line.

MAIN COMPONENTS

FILLER  

Automatic gravity filler built with AISI-304 stainless steel. Includes: four filler nozzles with mechanical filling level adjustment and four pneumatic pistons, mounting centering plates suitable for cylindrical type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel. The filler can be steam sterilized at 110°C.

   
CORKER

 

Automatic single-head corker turret built with AISI-304 stainless steel. Includes: automatic loading star wheel suitable for cylindrical type bottles, rapid extraction cork compression group, hopper and cork loader. Suitable for natural or silicone corks dia.25 x 55h max. and bottles dia.55mm up to 110mm - h.150/350mm.

   
CONVEYOR-BELT WITH
END STORAGE

 

Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics and static finished bottles end storage.

   
MONOBLOCK RT1000S - SCREWCAP
GENERAL  

Bottling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems.

   
DIMENSIONS  
Length Width Heigth Weigth 1500 950
2300 500
mm
mm
mm
Kg
 
   
PRODUCTIVITY

 

Standard productivity is up to 600 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are manually placed onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line.

MAIN COMPONENTS
FILLER  

Automatic gravity filler built with AISI-304 stainless steel. Includes: four filler nozzles with mechanical filling level adjustment and four pneumatic pistons, mounting centering plates suitable for cylindrical  type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel. The filler can be steam sterilized at 110°C.

   
SCREW-CAPPER  

Automatic single-head screw capper turret built with AISI-304 stainless steel. Includes: automatic loading star wheel suitable for cylindrical type bottles, automatic electro-magnetic vibration caps feeder, chute with direct positioning device and capping head.

   
CONVEYOR-BELT WITH
END STORAGE

 

Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics and static finished bottles end storage.

   
MONOBLOCK RT1000S - DOUBLE CORK/SCREWCAP
GENERAL  

Bottling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems.

   
DIMENSIONS  
Length Width Heigth Weigth 1500 950
2300 600
mm
mm
mm
Kg
 
   
PRODUCTIVITY  

Standard productivity is up to 600 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are manually placed onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line.

MAIN COMPONENTS

FILLER 

 

Automatic gravity filler built with AISI-304 stainless steel. Includes: four filler nozzles with mechanical filling level adjustment and four pneumatic pistons, mounting centering plates suitable for cylindrical type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel. The filler can be steam sterilized at 110°C.

   
CORKER  

Automatic single-head corker turret built with AISI-304 stainless steel. Includes: shared automatic loading star wheel suitable for Bordeaux bottles, rapid extraction cork compression group, hopper and cork loader. Suitable for natural or silicone corks dia.25 x 55h max. and bottles dia.55mm up to 110mm - h.150/350mm.

   
SCREW-CAPPER  

Automatic single-head screw capper turret built with AISI-304 stainless steel. Includes: shared automatic loading star wheel suitable for Bordeaux bottles, automatic electro-magnetic vibration caps feeder, chute with direct positioning device and capping head.

   
CONVEYOR-BELT WITH
END STORAGE
 

Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics and static finished bottles end storage.

   
OPTIONAL
SPARE FILLER TANK 4 NOZZLES  

Optional gravity filler tank, complete with 4 standard nozzles and product loading pipe with rapid coupling DN25 joint.

   
NITROGEN INJECTION FILLER TANK  

Nitrogen (or other suitable gas) injection system in filler tank, to avoid any contact between air and product. Complete with gas pressure control valve and air exhaust valve.

   
DEPRESSION IN FILLER TANK  

Depression system in filler tank including 24mc/h pump. Required for high density liquids.

   
SPECIAL BOTTLE CENTERING PLATES 4 NOZZLE FILLER  

Kit includes four centering plates in high mechanical-resistance plastics, to load/unload the filling nozzles with bottles of a different format from the one provided in the basic configuration monoblock (1 kit for each bottle format required).

   
SPECIAL BOTTLE FORMAT STAR WHEEL CAPPING TURRET  

Kit includes one star wheel and one counter star wheel, in high mechanical-resistance plastics, to load/unload the capping turret with bottles of a different format from the one provided in the basic configuration monoblock (1 kit for each bottle format required).

     
VACUUM
PUMP
 

Air pressure accumulator to create a vacuum in the product-full bottle, immediately before cork insertion. The single centering device includes a close circuit depression system complete with pre-chamber and 12,0mc/h pump with motor CE certified.

     
NITROGEN INJECTION AT CORKER TURRET  

Nitrogen injection applied to the product-full bottle, immediately before cork insertion. The single centering device includes a nitrogen injection system on the automatic corker, a gas pressure control valve and a gas pressure control gauge.

     
NITROGEN INJECTION BEFORE CAPPING UNIT  

Nitrogen (or other suitable gas) injection applied to the product-full bottle, before the bottle is presented under the turret for cap insertion. The adjustable device includes a fixed nozzle for nitrogen injection, a gas pressure control valve and a gas pressure control gauge. Suitable for any single head capping format (excluding cork) and any double head capping format (including cork).

     
AIR BLOW  

Kit includes pneumatic device to blow air into the corker compression jaws group, to eliminate residual powder remains from the corks.

     
CORK/CAP PRESENCE SIGNALING PHOTOCELL  

Photocell bridge to detect if there is a cork in the bottle, located before the capsule loader. It automatically signals an emergency should a bottle not be corked and prevents the CAPSULE LOADING as well as the LABELS APPLICATION.

     
MONOCHROMATIC TOUCH SCREEN  

Installation of a monochromatic liquid crystal touch screen control keypad, instead of standard keypad provided with basic monoblock.

     
FULL COLOR TOUCH SCREEN  

Installation of a full color liquid crystal touch screen control keypad, instead of standard keypad provided with basic monoblock.

     
MODEM AND MONO TOUCHSCREEN  

Installation of modem inside electrical board and PLC for remote communication tele-assistance. Includes monochromatic touch screen control keypad.

     
MONO-PHASE  

Adjustment for installation of single-phase electrical board instead of standard three-phase board provided in the basic configuration monoblock.

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